2020 September

Flexible Stretch wrapping machine.

Features

• Automatic infeed conveyor standard model : By hooking up with a dish-up conveyor, products can be wrapped with timing being automatically adjusted.
• AC servo motor : The system, incorporating three AC servo motors and controlled by microcomputer, operates very quietly, and is excellent in productivity and controllability.
• Self-diagnostic function : If any failure should occur, operation is stopped automatically, and the trouble is warned by electronic buzzer and display, so that a quick counteraction can be taken.
• Open frame : The cleaning and the adjustment can be easily done because of the open frame structure.

Technical specification

*Specification varies with the shape, dimensions and properties of the merchandise to be packaged, packaging materials, and other conditions.

Small size, high performance, servo motors mounted.

Features

• Small size, high performance, servo motors mounted : Three servomotors are incorporated a compact body. The running sound is quiet, excellent in productivity and controllability. Space-saving design.
• Self-diagnostic function : If any failure should occur, operation is stopped automatically, and the trouble is warned by electronic buzzer and display, so that a quick counteraction can be taken.
• Long seal（box motion type）: By the box motion type cut seal, sealed package and tight package can be made, and it is ideal for packaging by mixing with gas or deoxidizer.

Technical specification

* Specification varies with the shape, dimensions and properties of the merchandise to be packaged, packaging materials, and other conditions.

GP-M3000 : Automatic packing machine - Significant improvements in "Operability, Cleaning, Safety, Stability".

Features

• All New "SPS" Bag Feeding Unit, "SPS" : Side Step Positioning system.
• The Surface Deck Area is Completelv Bolt-less.
• Three (3) Minutes Product Change-Over Design.
• Automated. Self-Adjusting Bag Tapping Mechanism.
• Automated Sealing Time, Pressure and Temperature Control.
• In-Line Bag IJP Code-Printing Capabilities Surface Area has Doubled.

Technical specification

Model:GP-M3000

With a new approach to Freezing, Chilling or Sorting SCL Industries can significantly reduce post-production labour through automation, removing the requirement for manual sorting and product handling, considerably reducing product damage, general errors, forklift damage, under filled or overfilled order picking and other manual related costs. Product can be delivered directly to a loading dock, robot or palletising system.

Features

Improved quality and consistency, advanced end airflow patterns ensures consistent and faster freezing or chilling times, counter or co current air flow with even distribution over the product
• Carrier and shelves configurations are designed to match production rates.
• Evaporator fans are VFD speed controlled to reduce energy consumption.
• Flexibility to finely tune the system to gain minimum retention time.
• Load patterns are custom configurable.
• CCTV monitoring of the system.
• Operates 24 hours per day/ up to 7 days per week.
• Access ladders and platforms at key areas within the structure.
• Electro mechanical shelf and product pushers. No Hydraulics are used.

Vertical meat slicer for obtaining perfectly even slices of bone-in or boneless meat, thanks to the Grasselli multi-blade cutting system. Extreme precision even for thinner slices, and high yields: a technologically advanced solution for processing fresh meat.

Features

• Optional quick blade changing system for replacing the entire set of blades in just a few minutes.
• No tools needed to prepare for the cleaning process, sanitation and blade replacement.
• Adjustable cutting parameters to allow the maximum quantity of product to be sliced.
• Possibility to slice bone-in meats without chipping.
• Possibility to cut also crust frozen meats with a temperature of -4/-5 degrees.
• Extremely versatile with a wide range of cutting options.
• Cutting-edge design with continuous welding and rounded edges to ensure greater hygiene.
• Special solutions available on request (such as cutting chambers with differentiated cutting thicknesses).

Technical specification

Cutting capacity up to 2,000 kg/h depending on the product conditions.
• Possibility to cut both boneless meats (minimum thickness 2.5 mm) and bone-in meats.
• Sectioned meat pressing system for cutting bone-in products on the BI version.
• NSF certified outfeed conveyor belt.
• Automated bladetension adjustment system.
• Built-in automatic lubrication system.
• Frame in food-grade non-radioactive Stainless steel.

High yield and easy to use derinder and membrane skinner. It guarantees accuracy and precision with even the most delicate cuts of pork meat. Fully automatic derinder for in-line solutions.
Easy to adjust, robust and with special pressure rollers to guarantee constant efficiency over time.

Features

• Delicate derinder with high production output.
• Fully automatic machine ideal for in-line solutions.
• Exclusive hydraulic system at the beginning of the derinding process, for the perfect derinding of all products.
• Conveyor belts can be opened for perfect washing and improved hygiene.
• Cutting-edge design with continuous welding and rounded edges to ensure greater hygiene without the need for any tools.
• Motor, wiring and mechanical parts easily accessible from two side panels.
• The Grasselli NAB 520 DD model is designed specifically for the derinding and removal of fat at a preset thickness, with the maximum efficiency and output control, for pork meats such as pork loin, bacon and shoulder.

Technical specification

• Useful working width of 520 or 720 mm.
• Built-in derinding (including defatting) thickness adjustment control.
• Toothroll in special, highly resistant steel for greater durability and constant efficiency over time.
• Product pressure roller with hydraulic control, fully adjustable, and various types of rubber rollers for all applications.
• Fixed (non-removable) hinged guard, damped by means of gas springs in stainless steel.
• Height-adjustable outfeed conveyor belt.
• Machine base made entirely in ultra-thick food-grade non-radioactive stainless steel.

The MARELEC PORTIO combines state of the art technology for creating a high precision yet economic portion cutting machine. It is suited for extra large meat primals. Following the product type, different product fixation systems are possible. Different knife types, suited to the product, can be used.

Features

• High speed cutting.
• Fixed weight, fixed thickness .
• Outstanding yield: high precision, minimal give-away.
• 3 cameras for a perfect scan of round products.
• Belt width 254 / 300 / 350 / 400 mm.
• Flexible software.
• Easy to clean.
• Labor saving options.

Technical specification

• Product dimensions: 800 x 290 x 150 mm.
• Belt width: 254 / 300 / 350 / 400 mm.
• Belt speed: adjustable up to 450 mm/s.
• Cutting rate: up to 14 cuts/s.
• Construction: stainless steel AISI 304 and FDA approved food plastics.
• Conveyor belt: modular type.
• Selections keyboard: IP67 with integrated electronics.
• Indicator: UTP TCP/IP-connection.
• Power supply: 3 x 400 V + N / 50-60 Hz / 6 kW.
• Air supply: 6 bar, 50 NL/min for air dryer.
• Cleaning: designed for optimal cleaning to meet extreme hygienic standards (CIP integrated).
• Software: MARELEC P1 intelligent optimisation software.
• Connectivity: internet direct connection for remote flexible servicing.
•Separate loading conveyor.

This machine allows stuffing any sort of product which does not need to be positioned before the stuffing process. The mould capacity in length is 900 mm, with the possibility to adapt it to the customer’s needs.
The machine consists of 3 parts:
1. LOADER:
This loader allows us stuffing automatically, feeding the stuffing machine always, with no need to put the piece of meat inside.
2. STUFFING MACHINE:
The stuffing machine is the one that gives shape to the product. It does that by means of an upper mould, a lower mould and a pusher, which puts the product into the net or casing. This machine allows working with calibers going from Ø 70 to Ø 220. For bigger or smaller diameters, one should contact the manufacturer (Pujolàs).
3. TENSING-CLIPPING MACHINE:
This machine is the one that puts the clips at each side of the product, and also a piece of cord in case this is required. The machine has got an automatic system of Tension and Clipping. It is also possible to adjust the tension on the product automatically.

Features

• Machine totally made of Stainless Steel.
• Screen programming SIEMENS.
• Programs memory.
• Automatons SIEMENS.
• Pneumatic components FESTO.
• Pneumatic cylinders made of stainless steel FESTO.
• Capacity of production 4 to 6 pieces x minute. • Possibility to change the mould Ø 70 to Ø 220. •Clipping Head POLYCLIP.
• Machine approved according to CE standards.

Technical specification

• Machine built in stainless 304 steel.
• Production capability of 6-8 pieces/minute when working with automatic loader.
• Mould's length: 900mm.
• Moulds are made of polyethylene.
• Machine's dimensions: Height 2.310 mm / Width: 2.100 mm / Length: 6.300mm.
• High water pressure nozzles to help operator when cleaning the loader.
• Designed to change the change of the moulds within 5 minutes.
• All the mechanic elements are easy to reach to help operator when doing maintenance and cleaning the equipment.
• Stainless steel discs to drag the chains.
• The output conveyor belt is made of PVC.
• Adjustable feet / wheels.
• Clipping area Ref. Polyclip PCD M 800.
• Staple model: Polyclip 854GH.
• Cutting blade Polyclip.
• Electro pneumatic control.
• Made completely of stainless steel and industrial plastic.
• Smooth surfaces make it easy to clean.
• Inclined surfaces to improve drainage of water.

This machine offers a wide variation of operational systems. With a rapid system for mould changes and different product formats with no tools needed. The resulting pressed product is a highly compact piece which leaves meat fibrous undamaged.

Features

• Machine officially approved under EC regulations.
• An electro-hydraulic and pneumatic machine with a robot controlled program.
• Automatic selection of pressing / massaging times.
• Automatic loading and unloading system under customer requirements.
• Siemens operation panel which allows to program different recipes.
• Pressing pressure regulation.
• Moulds are manufactured of stainless steel and polyethylene accepted for the meat industry.
• Pujolas manufactures the moulds according to customer requirements.
• Easily mould changing system in less than 2 minutes.
• Hygienic design which allows for easy cleaning and disinfection.

Technical specification

• Machine built of stainless 304 steel.
• Stainless steel thickness used to build the machinery from 1.5mm to 50mm.
• Moulds are manufactured of stainless steel and polyethylene accepted for the meat industry.
• Electro Hydraulic machine functioning.
• All the mechanic elements are easy to reach in order to help operator when doing maintenance and cleaning of the equipment.
• Adjustable feet / wheels.
• Approved by EC regulations.
• Pressing area provided with stainless steel plates from 30mm to 50mm.
• Double cylinder for top high pressure.
• Easy to clean designed.

Automatic saw for cutting fresh or frozen bone-in or boneless produce. A compact and robust machine, with a small size, that offers high production per operator, precision in the thickness of the cut produce and, above all, the highest level of safety during use.

Features

• QUALITY OF THE CUT. Constant cutting speed ensuring high quality cuts.
• HIGH PRODUCTION. A single operator can operate 2 machines simultaneously.
• OPERATIONAL VERSATILITY. The integrated programme offers a wide range of options for cutting  configurations. Furthermore, by changing the grippers, different products can be cut.
• SAFETY. The whole machine is surrounded by a fence to prevent access to the interior, leaving free the loading area protected by a safety light curtain that stops the cycle whenever it is broken.
• HYGIENE. The entire machine, its mounting hardware and the safety fence are made from stainless steel and plastics that are suitable for use in the food industry.
• ROBUSTNESS. The machine’s chassis is made from high-thickness tubes and sheets, welded together and then machined as a whole for exact adjustment and precise movements.
• PRECISION. All of the cutting movements are performed by servomotors, and all of the calculations are made by computer.

Technical specification

• Machine dimensions (L x W x H) SRA1 ...... 2530 x 3320x 2350 mm.
• Machine length with rejection arm (L) 3475 mm.
• Max. measurements of produce (L x W x H) SRA ...... 650 x 1000 x 280 mm.
• Machine power 8,3 kW.
• Linear cutting velocity 80 m/s.
• Compressed air 12-32 L/complete cycle (6 bar - min. 4 bar).
• Band saw blade 3370 x 16mm.

Continuous automatic band saw that brings in a scanning system that achieves precision weight slices in accordance with weight-thickness parameters previously set.

Features

• For frozen meat and fish and for fresh* bone-in products.
• Continuous operation, no need to stop in order to load the product.
• Hygienic design for an easy cleaning process.
• Perfectly adjustable cutting speed which ensures high quality cuts.
• Completely safe operation (fully closed machine).
• Cutting process with band saw.
• Versatile programming.
• Possibility of cutting at fixed thickness.
• User friendly interfac.

Technical specification

• Machine dimensions (L x W x H) 4200 x 1300 x 2050 mm.
• Machine width with open doors (W) 3500 m.
• Max. measurements of produce (L x W x H) 700 x 250 x 250 mm.
• Compressed air Pressure 6 bar (10l/compl. cycle).
• Machine power 4 kW.
• Band saw blade 2680 x 16mm.

Qbo-550 is a complete and versatile work tool that cooks, cools, concentrates, kneads, refines, cuts, mixes, homogenises, pulverises all types of food products.

Features

• Extremely fast heating, programmable, modular, maintainable, in vacuum, pressure or both up to 120°C.
• Exchange surface temperature managed from control panel.
• Fast cooling, with mains water, up to 20-30° modular and maintainable.
• Additional cooling with positive or negative fluid (optional).
• Programmable vacuum, modular, for a wide range of uses up to -999 mb.
• Fast concentrations at free or programmed temperature.
• Tool speed variable from 0 to 1500 rpm modular, combinable and programmable.

Technical specification

• Stainless steel AISI 316l version supplied with: Heating/cooling system and management (water, steam & compressed air to be supplied separately).
• Temperature detection, Steam pressure controlled by panel.
• System, management and check of vacuum and pressure in bowl.
• Washing system with 3 programs included; Micro-toothed blade knife with blocking; variable blade speed 30-1500 rpm; Bowl tilting system for product output.
• Automatic movements for bowl, lid and blocking.
• Pneumatic extrusion opening for product output with intrinsic safety.
• Motorized scraper on the lid removable with bowl and internal lid cleaner; inspecting window and led lighter; hopper for liquid inlet on the lid by manual valve.
• Direct steam injection into the bowl; Double cooling system (water and chiller not included).

Qbo-70 is a complete and versatile work tool that cooks, cools, concentrates, kneads, refines, cuts, mixes, homogenises, pulverises all types of food products.

Features

• Extremely fast heating, programmable, modular, maintainable, in vacuum, pressure or both up to 120°C.
• Exchange surface temperature managed from control panel.
• Fast cooling, with mains water, up to 20-30° modular and maintainable.
• Additional cooling with positive or negative fluid (optional).
• Programmable vacuum, modular, for a wide range of uses up to -999 mb.
• Fast concentrations at free or programmed temperature.
• Tool speed variable from 0 to 2000 rpm modular, combinable and programmable.

Technical specification

• Stainless steel AISI 316l version supplied with: Heating/cooling system and management (water, steam & compressed air to be supplied separately).
• Temperature detection, Steam pressure controlled by panel.
• System, management and check of vacuum and pressure in bowl.
• Washing system with 3 programs included; Micro-toothed blade knife with blocking; variable blade speed 30-2000 rpm; Bowl tilting system for product output.
• Automatic movements for bowl, lid and blocking.
• Pneumatic extrusion opening for product output with intrinsic safety.
• Motorized scraper on the lid removable with bowl and internal lid cleaner; inspecting window and led lighter; hopper for liquid inlet on the lid by manual valve.
• Direct steam injection into the bowl; Double cooling system (water and chiller not included).
• Build-in steam generator/ air compressor.

Qbo-15 is a complete and versatile work tool that cooks, cools, concentrates, kneads, refines, cuts, mixes, homogenises, pulverises all types of food products.

Features

• Extremely fast heating, programmable, modular, maintainable, in vacuum, pressure or both up to 120°C.
• Exchange surface temperature managed from control panel.
• Fast cooling, with mains water, up to 20-30° modular and maintainable.
• Additional cooling with positive or negative fluid (optional).
• Programmable vacuum, modular, for a wide range of uses up to -999 mb.
• Fast concentrations at free or programmed temperature.
• Tool speed variable from 0 to 3000 rpm modular, combinable and programmable.

Technical specification

• Stainless steel AISI 316l version supplied with: Heating/cooling system and management (water, steam & compressed air to be supplied separately).
• Temperature detection, Steam pressure controlled by panel.
• System, management and check of vacuum and pressure in bowl.
• Washing system with 3 programs included; Micro-toothed blade knife with blocking; variable blade speed 30-3000 rpm; Bowl tilting system for product output.
• Automatic movements for bowl, lid and blocking.
• Pneumatic extrusion opening for product output with intrinsic safety.
• Motorized scraper on the lid removable with bowl and internal lid cleaner; inspecting window and led lighter; hopper for liquid inlet on the lid by manual valve.
• Direct steam injection into the bowl; Double cooling system (water and chiller not included).
• Build-in steam generator/ air compressor.

NoStep is a multi-functional cutter mixer that can make a wide range of food products quickly and reliably with high quality results.

Features

• The multi-functional Roboqbo technology is practical and convenient: it allows you to run multiple production processes such as cutting, mixing, crushing, refining and emulsifying any type of food product using a single unit.
• NoStep is fitted as standard with a special tank cavity for hot or refrigerated fluid, useful for cooking up to 95°C or for cooling the product in an indirect and effective way.
• With the temperature control system (optional), you can cook uniformly and gently so that the natural smells and flavours of the ingredients are preserved.
• NoStep can also be successfully used in other industries such as the herbal, chemical and cosmetics sectors for crushing, emulsions and making creams.

Technical specification

• Stainless steel AISI 304 supplied with: Stainless steel lid with inspecting window.
• Double-jacketed bowl for heating up to 95°C (hot water or low pressure steam-1 Bar) and cooling (water or steam to be supplied separately).
• Temperature probe.
• Touch-screen monitor.
• Variable blade speed 30-2000 rpm.
• Automatic Bowl Tilting System for product output.
• Automatic lid open and close.
• Motorized bowl Scraper easily removable.
•Smooth blade Knife with blocking device.
• 11 kw -15HP.

FMT MS250, entirely manufactured in stainless steel, is designed to permit the closing of glass bottles and pots having different types of caps. Both dry closing and Vacuum closing technologies (steam technology) are possible. Different caps feeding systems can be supplied with the machines.

Features

The capping machine model MS250 has been designed to satisfy the medium speed production up to 300 cpm. Thanks to the reliability and to the quick and easy format change operations and to the high level of hygiene and vacuum standard reached, the machine perfectly fits in the market of berverages and perserves. Our caps feeders permit a constant and uniform feeding of metal caps correctly positioned from the hopper up to the capping machine. The machine can be positioned close to the capping machine as well as far away from them. We can guarantee the defect after capping process is 1% or less.

Technical specification

• Base frame made in AISI 304 stainless steel.
• Conveyor belt entirely made in AISI 304 stainless steel complete with discharge channel.
• Upper head completely made in AISI 304 stainless steel and shaped in all the connecting points to the various components.
• Caps picking group for closing caps diameter ranging from 27 up to 38mm* fully made in AISI 304 stainless steel and equipped with a caps extraction device turned towards the jar passage with 1 unscrewing phase and 2 pre-screwing phase.
• Unique capping group for all the caps sizes made in AISI 304 stainless steel.
• Pressure adjustment with millimetric closure outside the machine.

* : Up to machine design.

FMT VEGA. The volumetric linear piston filler with 2-8 heads, a machine deigned by FMT to grant high performances. The new filling system is extremely flexible and polyvalent and thanks to its brushless technology permits the personalized dosing process according to the specifications of the product. Adjustments are made by means of touch screen panel.

Features

• Linear filler specially designed to grant the maximum flexibility and very easy cleaning procedures.
• It is suitable to fill liquid, semi-liquid and thick products with and without particles.
• Product dosing is made by means of a linear actuator controlled by brushless motor which enables the filling volume adjustment as well as the filling and product intake speeds directly from the control panel.
• The valves for product intake and dosing are controlled by an actuator, providing the highest filling accuracy.

Technical specification

• The inner surfaces of the filling hopper/tank are mirror polished.
• Plunger shutter system allows filling of products with pieces.
• “No jar – no fill” photocell timed to enable the conveyor to dispose of filled containers  in case of machine stop.
• Quick and easy changeover.
• Machine in compliance with CE norms.
• Bottom-up filling with servo motor system.
• Product warming at filling tank and volumetric cylinder.
• Flexible use for different container.
• Servo-driven system for filling.
• Quick change-over time and fast clean.
• Centering system for small diameter bottle.
• Double protection for dipping effect.

FMT LS100, entirely manufactured in stainless steel, is designed to permit the closing of glass bottles and pots having different types of caps. Both dry closing and Vacuum closing technologies (steam technology) are possible. Different caps feeding systems can be supplied with the machines.

Features

The capping machine model LS100 has been designed to satisfy the medium speed production up to 100 cpm. Thanks to the reliability and to the quick and easy format change operations and to the high level of hygiene and vacuum standard reached, the machine perfectly fits in the market of berverages and perserves. Our caps feeders permit a constant and uniform feeding of metal caps correctly positioned from the hopper up to the capping machine. The machine can be positioned close to the capping machine as well as far away from them. We can guarantee the defect after capping process is 1% or less.

Technical specification

• Base frame made in AISI 304 stainless steel.
• Conveyor belt entirely made in AISI 304 stainless steel complete with discharge channel.
• Upper head completely made in AISI 304 stainless steel and shaped in all the connecting points to the various components.
• Caps picking group for closing caps diameter ranging from 27 up to 38mm* fully made in AISI 304 stainless steel and equipped with a caps extraction device turned towards the jar passage with 1 unscrewing phase and 2 pre-screwing phase.
• Unique capping group for all the caps sizes made in AISI 304 stainless steel.
• Pressure adjustment with millimetric closure outside the machine.

* : Up to machine design.

The volumetric filling and seaming groups model DVM+AG manufactured by FMT grant top production performances. Their mechanical nature as well as the material and technologies adopted allow the filling and treatment of fluid, semi dense or dense products.

Features

• Synchronized piston filling systems with seamers, for tin plate containers.
• These groups are particularly suitable for products such as tomato concentrate, sauces, paté, edible oils, cheese creams, condensed milk etc.
• Touch screen panel with simple and user friendly operator menu.
• Simple and fast format change operations.
• High precision and high level of cleaning.
• Formats: up to 5 kg.

Technical specification

Piston filler mod. DVM
• Base frame made of AISI 304 stainless steel with thick stainless steel plate coating and equipped with surrounding water recovery channel.
• All parts in contact with product are made of polished AISI304 stainless steel or of certified alimentary materials (SUS316L – optional).
• Filling carousel height manual adjustment (automatic – optional).
• Manual adjustment of the dosing volume (automatic – optional).
• No can/No Fill device to stop taps opening in case of containers lack.
• Three-Ways pneumatic valve for product feeding (controlled by the level sensor).

AUTOMATIC SEAMER mod. AG
• Base with thick, stabilised, stainless steel coated plate and stainless steel supporting columns.
• Drive unit with inverter.
• Chuck seaming turret with rotating can.
• No-can/no-lid electronic device.
• Automatic centralised, self-checking lubrication system.

Perfect for small processors and those just starting to move from a batch process to a continuous one, Marlen Micro Spiral Ovens can replace up to three batch rack ovens. They provide all of the benefits of a full-sized machine in a compact design. Whether you’re cooking bacon, vegetables, or burgers, a Micro Spiral Oven will instantly boost your throughput and improve your product quality.

Features

• Variables for unique recipe creation includes control of time, temperature, impingement speed, and superheated vapor.
• Flexible controls allow the user to bake, broil, brown, cook, roast, and combination cook.
• Impingement or convection models available.
• Products benefit from self-basting to improve color and flavor development with a boost to yields.
• Easy to use HMI with data traceability and ability to save hundreds of recipes.
• Gas and electric models available.
• Mirrored models available for modular growth to double capacities as your production requirements increase.
• In-line belt wash and customizable recipe driven CIP control included for effective cleaning.
• EWON Wi-Fi module and ethernet connection included.
• Manufactured and engineered in the USA with worldwide locations for parts, field service, and technical support.
• Can be integrated into a complete cook line incorporating a flame grill and spiral chiller / freezer or installed as a stand-alone unit.

Technical specification

• Minimal footprint (1.73 m wide x 2.39 m long x 2.44 m).
• Standard belt width includes 300 mm (custom solutions available).
• 4 to 8 tiers available.
• 100-200 kg/hr capacity.
• Temperatures can reach up to 230 ^oC.
• Residence time can be adjusted between 5-120 minutes.

The MARELEC Grading Solutions combine state of the art technology for creating highly advanced accurate and fast grading solutions.

Features

• Value is added by cutting up the chicken into parts. The volumes of processed chicken in today’s slaughter houses require performant and intelligent Grading Solutions with high capacity to optimize production and yields with an absolute minimum of give away. MARELEC has designed a wide range of options on infeed systems, weighing and sorting methods for all different kind of cut-ups to reply to the high demands of the actual production requirements.
• To have the maximum output on the smallest possible footprint, MARELEC designs dual lane graders.
• Common batching bins bring the parts within the same weight range from both the upper and the lower lane into presentation trays or directly into the boxes.
• Printers can be installed in between the stations to print labels with the production data. An exit conveyor stings the boxes towards the end of the line.

the PORTIO 1DAP the most hygienic model on the market. Both lanes can be operated individually from one single touchscreen interface, which can be rotaded to the operators most ergonomic positions.

Features

• Dual lane by each lane has its controller and the two lanes run completely independently from each other.
• High speed cutting .
• Touchscreen interface, which can be rotaded to the operators.
• Both lanes can independently adjust their cutting angle in 5 positions (0/15/30/45/50).
• A fully stainless steel servo motor drives the knife.
• Fixed weight, fixed thickness.
• Outstanding yield: high precision, minimal give-away.
• 1 camera for a perfect scan of flat products.
• Labor saving options.

Technical specification

• Product dimensions: 3655 x 1922 x 1663 mm.
• Belt width: 229 mm.
• Belt speed: adjustable up to 600 mm/s.
• Cutting rate: up to 25 cuts/s.
• Construction: stainless steel AISI 304 and FDA approved food plastics.
• Conveyor belt: modular type.
• Selections keyboard: IP67 with integrated electronics.
• Indicator: UTP TCP/IP-connection.
• Power supply: 3 x 380 V + N / 50-60 Hz / 5 kW.
• Air supply: 6 bar (APH).
• Cleaning: designed for optimal cleaning to meet extreme hygienic standards (CIP integrated).
• Software: MARELEC P1 standard optimisation software.
• Connectivity: internet direct connection for remote flexible servicing.

Compact means infeed, weighing and grading on one belt and one frame. The MARELEC M3 compact grader is an easy to use, simple and robust solution. All of this with the same precision as the classic graders. With the MARELEC M3 compact grader, MARELEC sets the new standard for smaller versatile grading systems using pull arms and available with 6 or 8 stations, combined left and right. Options such as batching are available on request.

Features

• High accuracy.
• High weighing and grading.
• Maximum product dimensions: 400 x 250 mm, alternatively up to 600 x 450 mm.
• 100 adaptable programs.
• Range: 0 - 1,5 kg, alternatively: 5 kg.
• Precision: standard deviation 0-500 gr: 1.5 gr / 500-1500 gr: 3 gr.
• Max. speed: 120 pcs/min.
• Completely watertight.
• Grading to size and number.

Technical specification

• Construction: Stainless steel AISI 304, FDA approved food plastics.
• Conveyer belt: Grid polyethylene.
• Selection keyboard: Stainless steel IP67 with integrated electronics.
• Indicator: Marelec Z2 with UTP TCP/IP-connection.
• Power Supply: Single phase 230 VAC, 50 Hz, 800W.
• Air Supply: 200Nl/min/6bar Protection: Protected against mechanical overload. Loadcells hermetically protected IP68.
• Software: MARELEC G1.

FOOD SAFETY & QUALITY
X-RAY INSPECTION SOLUTIONS
Food safety & quality X-ray inspection solutions based on superior image resolution, contrast & sharpness. Our unique Long Wave X-ray technology provides solutions for  bone detection, packaging integrity assessment, foreign bodies contamination detection & process & product quality control.

A UNIQUE TECHNOLOGY
InnospeXion designs and produces the most sensitive X-ray systems for food safety & quality control inspection. The systems feature a unique long-wavelength X-ray technology developed by InnospeXion. This technology provides images of a very superior quality compared to other X-ray imaging systems and this is the key reason why we can detect and quantify details that are invisible to others.

BONE DETECTION
Our Long Wave X-ray technology bone detection system finds the smallest bones, having a much higher contrast between bones and meat, as well as longer X-ray waves, all due to a 16X better resolution and an advanced software solution.
It offers the same speed as conventional systems for bone detection, it is hygienically designed, with a straightforward human interface. The system for fish and chicken bone detection is identical and installed worldwide in the fish & poultry industry

Features

INNOSPEXION LWX TECHNOLOGY
• The core of the InnospeXion Long Wave X-ray technology is a specifically developed high flux, low-energy X-ray source, with high stability and uniformity. At low energy, the attenuation between two substances is distinctly higher than at higher energy (e.g. above 25-30 keV).

• A tailored, high sensitivity detector offers a high resolution of 0.1 mm. A special high strength, low density, and low thickness conveyor belt secures little degradation of the signal, and a special design secures optimal use of the radiation beam. This constellation secures very high-quality images of small details, e.g. fish bones.

Technical specification

• The image resolution used by InnospeXion is 0.1 mm × 0.1 mm compared to 0.4 mm × 0.4 mm used in standard X-ray systems •improves the software ability to recognize a defect as such and reduces false rejects due to lower noise.
• Based on LW X-ray, the long wave X-ray technology built system operates at a speed up to 150 items per minute. When an item enters the system, a sensor is activated and a time stamp is related to the item. When the item has passed the radiation beam, the imaging and data processing is accomplished, in near real-time.
• Based on the image analysis result, the item may be sorted in up to 16 different classes. This classification and its timing parameters are PLC controlled, and accessible through I/O terminals. The specific sorting is accomplished by means of e.g. a pneumatic cylinder. For some defined error types, a signal is sent as well to a central PLC, enabling a corrective action to be enforced so further similar errors or deviations can be avoided.
• Cleaning can be accomplished after opening the system hatches, extraction of belt and withdrawal of the steel flap or rubber flap curtains. All hatches, tunnels and curtain arrangements are part of the safety system and are interlocked.
• Human-machine interfacing is generally through a simple touchscreen, however, external control is also possible.

Massaging units from Inject Star are worldwide known for high quality, easy and intuitive operation as well as high quality final productsVacuum massaging unit with hydraulic tilting system for the industry.

Features

• Capacities up to max. 6.500 kg (10.000 l).
• Touch screen computer control.
• Direct container drive.
• Hydraulic tilting system.
• Wave function for efficient massaging process. • high variable speed.
• Straight fins.
• Automatic lid.
• JUMBO lid (depending on model).
• Hygienic design.
• Fulfilment of highest safety standards.

Technical specification

• Container volume : 2,600 L – 10,000 L.
• massaging capacity version SL/CSL : 1,800 kg – 6,500 kg.
• tilting lift system : hydraulic tilting system.
• slope range : -15° to +35°.
• computer control : "ISC-X10" touch screen computer control.
• cooling system : container jacket cooling, external cooling aggregate, cooling agent R507.
• thawing device "DEFRO“  : optionally.
• rotational speed : 1-16 rpm / 0,5-12 rpm / 0,4-10 rpm.
• Drive : direct drive.
• Vacuum : 90 %.
• layout of fins : straight.
• nominal power** :  400 V / 3 / 50 Hz.
• cooling aggregate :  5.5 kW / 7.5 kW.
• vacuum pump : 1.5 kW – 7.5 kW.
• drive motor :  4 – 11 kW.
• Length x width x  height :  Magnum-II-2600-SL/CSL (4.0 x 2.3 x 2.4 m) / Magnum-II-4600-SL/CSL (4.5 x 2.5 x 2.8 m) / Magnum-II-6000-SL/CSL (4.5 x 2.8 x 3.0 m) / Magnum-II-10000-SL/CSL (6.0 x 3.0 x 3.2 m).

Injectors from Inject Star convince particularly through the innovative technology combined with the modern design. The results are absolute homogenous injection rates as well as an optimised brine distribution within the product.

Injectors from Inject Star therefore leave nothing to be desired and represent the perfect solution for small and medium-sized companies as well as the industry.

Features

• Red meat, poultry, fresh meat, fish & seafood.
• Meat with and without bones.
• Working width from 300 to 800 mm.
• With crank or linear drive (depending on model).
• With manual or touch screen computer control (depending on model).
• With up to 4 needle heads (depending on model).
• "New-Twist-System" for an easy and quick exchange of processing tools.
• Various needle/knife combinations.
• Uncooled / cooled.
• Various optional supplementary equipment.

Technical specification

• Working width from 300 to 800 mm.
• Capacity red meat 1.750 kg/h - 8.500 kg/h.
• Capacity poultry 800 pc/h - 2.200 pc/h.
• Injection rate up to 50 % - up to 100 %.
• Control : Manual or "ISC-B05" touch screen computer control.
• Number of strokes : 10 – 50 strokes/min.
• Lifting height : 50-220 mm.
• Feed system : synthetic conveyor bel.
• Needle tools : 15 - 39 pc 2fold 4 mm needles for red meat or 3 mm needles for poultry.
• Filter system : with suction filter.
• Pump : 1 pc rotary pump.
• Pump pressure : 1.0 – 2.5 bar.
• Nominal power : 400 V / 3 / 50 Hz.
• Total power requirements : 4 – 19 kW.
• Dimensions  length x width x height : IS-300 (1.7 x 0.9 x 2.0 m) / IS-400 (2.0 x 1.0 x 2.0 m) / IS-590 (2.1 x 1.2 x 2.0 m).

Vertical meat slicer, designed and built for the two-dimensional cutting of fresh and cooked boneless meats with a high productivity and flawless cut quality, even in-line.
Ideal for two-dimensional cutting, to obtain evenly cut or “hand-cut” effect strips or cubes and for the continuous production of large quantities of meat. Can be completely sanitised also on the inside.

Features

• Can be perfectly sanitised on the inside.
• In combination with the KSL horizontal slicer, the line allows the fully controlled 3D meat cutting, and can also be positioned directly after the oven and before the freezer.
• A touch screen assembled on a rotating arm makes it possible for the machine to be controlled from both sides.
• New and more intuitive interface.
• Possibility of remote connection for remote assistance.

Technical specification

• Brushless motors.
• Conveyor belts can be automatically turned over for cleaning.
• Electronically controlled pressure and cutting speed.
• Fitted with casters and feet for easy transportation if the machine has to be moved for in-line cleaning.
• Electric and electronic components in an external box in stainless steel.
• Internal components with a IP69K protection level, washable with water at a pressure of 6 bar.
• Adjustable working speed from 50 mm/s to 500 mm/s.

Horizontal slicer for fresh boneless meats with a cutting capacity of over 2,000 kg/h and extreme precision in the thickness of the slices. Adjustable cutting parameters and highly efficient, “gentle” technology for the most delicate cuts.

Features

• Perfectly parallel horizontal slices with the Grasselli multi-blade cutting system.
• Fully adjustable cutting parameters for the best output also for particularly delicate products (“through slicing” option for a 100% throughput).
• Conveyor belts can be opened for perfect cleaning and improved hygiene.
• Possibility to be placed in completely automated lines.
• No tool necessary to prepare the machine for sanitation and no part to be disassembled.
• Cutting-edge design with continuous welding and rounded edges to ensure optimum hygiene. • Butterfly cutting option can be applied in the machine.
• Frame built completely in food-grade Stainless steel.

Technical specification

The KSL offers a working width of 380 mm (KSL 400), 600 mm (KSL600) or 380 mm + 380 mm (KSL800).

• Minimum thickness of 2.5 mm and a maximum product height of 100 mm.
• Cutting capacity of over 2,000 kg/h exclusively for fresh and cooked boneless meats.
• Working speed adjustment of ± 40% and lever to adjust the thickness of the first slice. • Surfaces of the conveyor belts with differentiated grip.
• Automated blade tension adjustment system. • Pieces subject to mechanical stress produced with special heat treated steel.

Marlen's Afoheat™ Select Flame Searer is continuous grill oven equipped with gas-powered direct flame technology.  These Flame Searers are installed around the world for roasting and searing of both bulk and convenience foods. Completely customizable, designed and built specifically to your needs, the Afoheat Select flame searer is perfect for one-of-a-kind applications.

Features

• Adjustable belt speed.
• Adjustable belt height (electrical or manual).
• Adjustable burner power (flame length and intensity).
• Adjustable convectional heat (by PID regulation).
• Short grilling times —> no increases of the core temperature.
• Minimal weight loss.
• Low energy consumption due to the Afoheat pre-mix burner control.
• Multiple parameters for product versatility.
• Removable conveyor for easy cleaning and maintenance.
• Processes raw, cooked, chilled or frozen product.
• Can be installed in line with other cooking equipment.
• Fully insulated oven for minimal heat radiation.
• Superior hygienic design.
• Can be equipped with flame burners on top and/or bottom side.
• Option to combine flame technology with infrared technology.

Technical specification

• Standard belt widths of 300, 600, 1000mm. Custom belt widths also available
• Adjustable Bar-marking wheels temperature between 200-700^oC
• Safety zone at the inlet and the outlet (length is customable)
• Equipped with a fat separator to prevent fire and control odor
• Permissible temperature is limited to 300^oC to prevent grease from igniting and from machine overheating

This is the most standard type of bag. It’s called a “Pillow Bag”. The bag’s top, bottom and back are sealed. This is the simplest method for automatic packaging made from roll film and creases are less likely to appear in the seal. Print designs are also simple and it is a package that can be used in a wide range of applications. Pillow is the same as the pillow on a bed. It is a natural bag that easy to package like a pillow.

Features

• For Large Volumetric Max. Bag Size：330W×500L.
• Good for business use: Frozen food 2~3kg level etc.
• High Stable Sealer and Gas Displacement owing to servo control able to set suited sealing conditions, stability of sealer and reliability of gas displacement are highly increased.
• Less film rollers compare to the previous models.
• Designed easy for operation, arrangements, cleaning and adjusting.

Shape of bag

Pillow bag, Pillow Gusset bag, Block Bottom Gusset

Technical specification

• Capacity : MAX 60 bags／min
• Bag size : Width 120～330 ｍｍ / Length 100～500 ｍｍ
• Film material : Laminated film / PE/CPP　Mono　Layer
• Power consumption : 3PH，AC200／220V, 5.0kW
• Air consumption : Approx. 500 ℓ （Normal）／min （0.6MPa）
• Machine size : 1340W × 1650D × 2050H mm
• Machine ｗeight : Approx. 900kg